We're clearly in a better position now at the macro level than we were last year, when oil prices shot through the roof in May, June, and July and caused a run on pellet supplies. The industry usually has until November to provide enough fuel for a winter season, but last year many people saw prices going up and thought that they should get their pellets early.
The sudden surge in demand was challenging, and there were times last year when one coast or another would go into back order. But the country has never been short of supply; it was just a case of the product sitting in the wrong place. We were able to keep a flow, but pellets were traveling farther and cost of transport was higher.
A fair bit of additional capacity has also become available. Over past few years 20 new mills have started producing pellets in U.S. and Canada, and new capacity has been added to existing plants. This year, a major boost to raw-material supplies consists of lodgepole pines in Colorado and British Columbia. Because of beetle infestations in recent years, there is an enormous quality of dead standing timber being removed for forest-fire mitigation, and the highest-value use of that resource is pellets.
Will all those factors offset the reduction in pellet raw materials from lumber and wood-flooring production?
Certainly, housing starts are down, and that has reduced capacity of some mills that rely on that stream of dry residual wood. But most of the newer mills can employ "green chips" that enable them to continue to produce premium pellets, and in some cases even superpremium pellets. These clean, debarked chips are cut before wood is dried, for example from the lumber cut from side of logs to square them.
How vulnerable are pellet-producing plants to supply interruptions?
Fortunately, production is dispersed among several areas and companies to reduce chance of shortages. Individual pellet-supply facilities can go down, especially if they are linked to a particular lumber mill. The network of 80 to 100 plants is as a whole pretty robust, so if someone goes down, someone else will pick up that volume.
One of our readers noted that when he began using pellets five years ago, pellets were $110 a ton, now he's paying $265. What is your long-term forecast for pellet prices?
It may be that this consumer got a very unusual deal in 2005 through some sort of a clearance event, because that price is much lower than even typical wholesale pricing was in 2005. If you look at when we started this business in 2006, our retail price was right about what it is now. In 2008, pricing went up about 10 percent.
If you go back five to 10 years ago when crude was cheaper, pellets cost less. Wood and pellets are typically moved by trucks that use diesel fuel, which has gone up since then; so there's no avoiding that pellet prices will rise as oil rises, as diesel fuel is an element of pellets' cost. Normally, when the price of oil doubles, it results in an increase in transportation costs for pellets of about 25 percent.
How do sales of pellet-burning appliances affect your demand forecast?
Last year, sales of pellet-burning appliances were up 180 percent. We won't see sales like that repeat this year—probably not until the next spike in oil pricing. But every heating system sold creates an incremental increase in demand, and people who have systems are continuing to use them, even with oil at lower price levels.
What we're seeing this year is that demand for pellets is coming later. There hasn't been mad rush to go out and buy supply, so we're seeing a later buying season with strong demand. There's not a feeling of panic of everyone this year like last year with the continued growth in the industry. Folks with stoves and inserts are telling friends to go out and buy a pellet-burning stove.
What's the difference between premium and superpremium pellets?
The Pellet Fuel Institute just released a new standard for superpremium pellets and is working out the statistical data around the new methodology. Ash level is a major distinction. Premium has a maximum of 1 percent ash content while superpremium has less than one-half of one percent. That's a big deal to a stove owner because you're cleaning your stove half as often.
Other things tested by the PFI include Btu content, length and diameter of the pellets, and durability. The heating value and ash level are of primary interest to a consumer. The range of variation for the heating value can be 10 percent, but ash level can vary by a factor of three. Moisture level is inversely proportional to heating performance also.
Will the proposed modifications in pellet standards affect supply, cost, and quality?
I would not expect that to be a case. There will be some added cost for verification and testing, but that is expected to be less than $1 a ton and is not expected to affect supply. Some producers might actually save money if the new standards improve internal quality control and reduce customer claims and reimbursements.
How important is brand when buying pellets?
People outside the industry thank that pellets are a commodity, but these are solid fuels, which are much less homogeneous than refined fuels like oil or natural gas. So their performance and convenience will vary with quality of things, like ash level. And if people have a bad experience with one brand of pellets, they won't be coming back to that brand.
Most consumers today are still buying pellets in bags. We can deliver to any house today with a truck with a forklift that can run up virtually any driveway and drop it on a skid/pallet. We can move pellets to the back of a garage, but typically don't deliver into homes.
The solution to hauling bags ultimately will be to deliver in bulk to homes. We use pneumatic systems and can run a hose 100 feet from the street to a home's basement or garage.
(The photo shows an in-home storage bin.)
There are some fines generated in moving in bulk, so it has to be done carefully with equipment that's specialized for the job. But the fines can be managed, and millions of tons of pellets are delivered this way. In pneumatic delivery, you are conveying the pellets and vacuuming the fines as you do so. Any pellet-burning appliance will accept some fines and there are specific standards for these. Proper delivery stays within the range of these parameters.
If a customer sees a lot of fines in a shipments, they should tell the delivery people so they can address that to their satisfaction. Also, if pellets got wet or were damaged in transit, our customers have the right to refuse shipment. Torn bags may occur upon handling or during upon delivery, and we normally would replace damaged bags with good ones.
Essential information: Check out our review of pellet stoves (ratings available to subscribers) and earlier blogs on pellet-delivery systems and apparent theft of wood pellets.
I believe that you had earlier targeted the October 2009 issue for a review of gutter guard systems...............can you please update us on the status of that review and when you anticipate going public with it.
My gutters are over-flowing as I type this and we really need your input.
Thank you
all the recommended pellet stoves are for the usa and cant find recommended and ratings for canada,can you help thanks
I am in the market for a direct vent gas fireplace insert to be installed in a masonry fireplace. Not knowing ANYTHING about the various products on the market, I did a little research and came up with three brands: Mendota, Jotul, and Regency. I'm leaning toward the Mendota, but would really like to obtain information on the relative quality of this product. Can you help me?
PLM
We, too, are looking to have a gas insert added to our current wood-burning fireplace. Our current choices are Heat Glo, Valor, Mendota, or Regency. have you tested any of these units?
I am also looking for a natural gas insert for an old stone chimney. Any testing?











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